Transmission Removal

Manual transmission (5M/T) removal procedure — not applicable to our 3A/T automatic truck. The clutch cable disconnect step below is the tell: our truck has no clutch. See A/T Transmission Removal for the procedure that applies to our truck.

Preparation

Before removing the transmission, remove:

  • Transmission Oil
  • Rear Driveshaft
  • Disconnect (-) Battery Cable

Component removal order

  1. Bell Housing Dust Shield. Place a transmission jack under the transmission.
  2. Remove the five (5) cross-member retaining bolts and remove the unit.
  3. Remove Rear Transmission Mount. Remove Front Driveshaft (4WD).
  4. Disconnect Backup Lamp Switch connector.
  5. Remove Shifter Assembly.
  6. Disconnect Clutch Cable.
  7. Remove Transmission lower mounting bolts.
  8. Remove Starter Motor.
  9. Remove Clutch Cable Bracket.
  10. Remove Transmission upper mounting bolts.
  11. Slide Transmission towards the rear of the vehicle and remove.
  12. Installation in reverse.

Note: Never reuse Transmission Oil.

Torque

Torque calloutN·m (kgf·m)
T=29 (21 ft-lb)(3.0)
T=48 (35 ft-lb)(4.9)
T=9.8-13 (87-115 in-lb)(1.0-1.3)
T=14 (124 in-lb)(1.4)
T=5.9 (52 in-lb)(0.6)
T=44 (32 ft-lb)(4.5)
T=48 (35 ft-lb)(4.9)
T=44 (32 ft-lb)(4.5)

(verify printed p.174) — eight torque callouts are legible on the source diagram, but the leader lines tying them to specific numbered steps/bolts did not survive OCR as text. Do not assume a specific bolt-to-torque pairing without checking the printed diagram.

Figure: Transmission removal diagram and torque callouts