Manual Transmission & Transfer Case Oil: V5M11-V5M41 Series

Manual transmission oil (V5M11 / V5M41) does not apply to our 3A/T automatic truck — see A/T Transmission Fluids for the fluid/capacity spec that actually governs our vehicle. The Transfer Case oil portion below applies directly to our truck — it’s a shared 4WD component regardless of which transmission is bolted to it.

Capacities

ComponentSeriesCapacityOil Type
TransmissionV5M110.8 Liters (0.85 US qt)Multi-Grade 75W/85W
TransmissionV5M411.3 Liters (1.37 US qt)Multi-Grade 75W/85W
Transfer Case—0.9 Liters (0.95 US qt)Multi-Grade 75W/85W

(verify printed p.169) — the source table’s rows/columns were scrambled by OCR. The pairing of capacity to transmission series shown above (V5M11 = 0.8L (0.85 US qt), V5M41 = 1.3L (1.37 US qt)) is a best-effort reconstruction based on source ordering and is not confirmed — check the printed table before relying on it. The Transfer Case capacity of 0.9 Liters (0.95 US qt) is higher-confidence: it’s independently corroborated by the “Transfer Oil (4WD)” row in A/T Transmission Fluids, which lists the same 0.9 Liters figure.

Torque

Torque calloutN·m (kgf·m)
T=4.5 (40 in-lb)(not stated in source)
T=3.3 (29 in-lb)(not stated in source)

(verify printed p.170) — a third callout, transcribed by OCR as “N72”, appears near the Filler Plug diagram. It is not legible as a standard torque or part-number format and is not included above; do not guess at its meaning.

Transmission oil level (inspection)

Vehicle must be located on a flat area.

  1. Remove Filler Plug.
  2. Oil must be internally at the level of the Filler Plug Hole. Add oil if the case is below the limit.
  3. Replace Filler Plug.

Transfer Case oil level (inspection)

Vehicle must be located on a flat area.

  1. Remove Filler Plug.
  2. Oil must be internally at the level of the Filler Plug Hole. Add oil if the case is below the limit.
  3. Replace Filler Plug.

Figure: Oil filler plug / oil level locations, transmission and transfer case

Transmission oil replacement

Vehicle must be located on a flat area.

  1. Remove Filler Plug.
  2. Remove Drain Plug and drain oil.
  3. Replace Drain Plug and torque as specified.
  4. Add oil to Filler Plug level. Oil: 75W/85W.
  5. Replace Filler Plug and torque as specified.

Transfer Case oil replacement

Vehicle must be located on a flat area.

  1. Remove Filler Plug.
  2. Remove Drain Plug and drain oil.
  3. Replace Drain Plug and torque as specified.
  4. Add oil to Filler Plug level. Oil: 75W/85W.
  5. Replace Filler Plug and torque as specified.

Note: Never reuse Transmission Oil.

Figure: Transfer case oil filler/drain plug locations