Clutch Pedal System

Applies to manual transmission (5M/T) vehicles only. Our truck runs the 3A/T automatic and has no clutch pedal — this section does not apply directly to it, but is included here for chapter completeness. See A/T Shift Control Assembly onward for the systems that actually govern our truck.

Specifications

ItemSetting/Limit
Clutch Pedal Height204-209mm (8.03-8.23 in)
Clutch Pedal Engagement Travel15-20mm (0.59-0.79 in)
Clutch Engaged-to-Floor Gap Limit55mm (2.17 in) or more

Inspection

  1. Inspect Clutch Pedal Height. Adjust as necessary.
  2. Inspect Clutch Pedal Engagement Travel. Adjust as necessary.

Adjustment: Turn the Adjustment Nut (on the pedal push-rod/tube) to raise or lower Pedal Height.

Note: If settings cannot be adjusted to within the proper range, replace the cable.

Figure: Clutch pedal height/engagement travel adjustment diagram

Pedal component removal

  1. Clutch Cable Tang
  2. Snap Ring
  3. Washer
  4. Clutch Pedal Assembly
  5. Wave Washer
  6. Bushing
  7. Rubber Stopper
  8. Pedal Pad
  9. Cable

Figure: Clutch pedal assembly exploded component diagram