Clutch Pedal System
Applies to manual transmission (5M/T) vehicles only. Our truck runs the 3A/T automatic and has no clutch pedal — this section does not apply directly to it, but is included here for chapter completeness. See A/T Shift Control Assembly onward for the systems that actually govern our truck.
Specifications
| Item | Setting/Limit |
|---|---|
| Clutch Pedal Height | 204-209mm (8.03-8.23 in) |
| Clutch Pedal Engagement Travel | 15-20mm (0.59-0.79 in) |
| Clutch Engaged-to-Floor Gap Limit | 55mm (2.17 in) or more |
Inspection
- Inspect Clutch Pedal Height. Adjust as necessary.
- Inspect Clutch Pedal Engagement Travel. Adjust as necessary.
Adjustment: Turn the Adjustment Nut (on the pedal push-rod/tube) to raise or lower Pedal Height.
Note: If settings cannot be adjusted to within the proper range, replace the cable.

Pedal component removal
- Clutch Cable Tang
- Snap Ring
- Washer
- Clutch Pedal Assembly
- Wave Washer
- Bushing
- Rubber Stopper
- Pedal Pad
- Cable
