Turbocharger Intercooler System

Covers the intercooler assembly, its mounting bracket, and the two charge-air hoses connecting the turbocharger to the intercooler.

Component list

ItemComponent
1Relief Hose
2Air Hose “A”
3Air Hose “B”
4Intercooler Assembly
5Intercooler Bracket

Torque specifications

Torque calloutN·m (kgf·m)Count on diagram
Clamp/fastenerT=6.9 (0.7; 61 in-lb)×2
Clamp/fastenerT=12 (1.2; 106 in-lb)×3

(verify printed p.64) — five torque callouts are shown against five listed components/hoses, but the OCR did not preserve which callout lines up with which item. Confirm against the source figure before torquing any clamp or bracket bolt.

Installation notes

  • Air Hose “B” installation: Clamps must be positioned in the UP direction as shown in the diagram. The top edge of the hose is marked as shown.
  • Air Hose “A” installation: Air Hose “A” connects the turbocharger and the intercooler as shown; clamps should be attached as shown in the diagram.
  • The Intercooler Assembly has an “Up” mark that must be observed on installation.

Figure: Turbocharger Intercooler System, hose and bracket layout with Up mark and clamp orientation